The Denmark-based architecture studio BIG has been commissioned to design the new sustainable furniture factory for Vestre in a Norwegian forest. The project is defined as "the world's most sustainable furniture factory".

The new factory, called The Plus, will include a visitor center and a park of about 300-acres, built in a forest within the town of Magnor, in eastern Norway, very close to the border with Sweden.
BIG's design for the new factory will consist of 6,500 sqm. It will be a building with the form, as its name indicates, of a "plus", in which in each of its wings it will contain the different uses of the furniture manufacturer's warehouse, the color factory, the wood factory and the assembly area, to facilitate the workflow.

Two of these wings will have access to the public with trails so that visitors can see the inner workings of the factory and have access to the roof and get a view from above of the central atrium.

The entire building is guided by principles such as sustainable architecture and high-efficiency production, operating within Vestre, creating its product using carbon neutral manufacturing methods.

The materials used conform to the concept; local wood, low carbon concrete and recycled reinforcing steel. Automation will meet nature as accessible green roofs are mixed with smart robots and digital technologies inside.
 

Project description by BIG

Together with Vestre, the Norwegian manufacturer of urban furniture, BIG-Bjarke Ingels Group unveils The Plus as the world’s most sustainable furniture factory tucked in the heart of the Norwegian forest.

Envisioned as a village for a community dedicated to the cleanest, carbon neutral fabrication of urban and social furniture, The Plus aims to be a global destination for sustainable architecture and high-efficiency production. As Norway’s single largest investment in furniture in decades, the 6,500m2 open production facility will double as a public 300-acre park for hiking and camping while serving as a landmark aligned with the region’s mission to establish a green manufacturing industry. The Plus is set to begin construction this fall.

“Vestre will be the world’s most sustainable furniture manufacturer. Building The Plus will be an important step in reaching this goal. By using cutting-edge technology and Scandinavian collaboration, we can produce faster and greener than ever. In that way we will ensure global competitiveness through our leadership in environmentally-conscious production.”

Jan Christian Vestre, CEO of Vestre.


The Plus will be the first industrial building in the Nordic region to achieve BREAM Outstanding, the highest environmental certification. All materials are carefully chosen by their environmental impact, with the façade constructed from local timber, low-carbon concrete and recycled reinforcement steel. Designed to be a ‘Paris Agreement-proof' building, every aspect of the design is based on principles of renewable and clean energy to match Vestre’s eco-friendly production, such as ensuring a minimum of 50% lower greenhouse gas emissions than comparable factories.

The Plus is located in the village of Magnor, in the geographical midpoint between Vestre’s headquarter in Oslo and the company’s existing steel factory in Torsby, Sweden. The building is conceived as a radial array of four main production halls – the warehouse, the color factory, the wood factory and the assembly – that connect at the center. The layout enables an efficient, flexible and transparent workflow between the manufacturing units, thus generating the ‘plus’ shape at its intersection.
 

“With Vestre we have imagined a factory that is simultaneously front of house and back of house. The beauty of the factory is the clarity of its organization. Conceived as the intersection of a road and a production line it forms a large plus connecting everything to everything. The radical transparency invites visitors and hikers to enjoy the whole process of manufacturing while providing the workers the thrill of working in the middle of the forest.”

Bjarke Ingels, Founder & Creative Director, BIG.


At the center of The Plus is the logistics office and exhibition center with direct connections to all four production halls, allowing Vestre’s employees to process logistical traffic with maximum efficiency. The central hub wraps around a public, circular courtyard where the latest outdoor furniture collections are prominently exhibited with the changing seasons. The outdoor plaza doubles as a panopticon for visitors and staff to experience the factory’s production processes in full transparency.

“Playfulness, democracy and sustainability is at the heart of the Vestre brand and everything they do, so it makes absolute sense to create a wooden and colorful factory in the middle of the Norwegian woods, surrounded by a 300,000 sqm public forest park. The local community can come to experience the unique gigantic Vestre furniture pieces sprinkled in as sculptures in the park. Working with Jan Christian Vestre and his team has been the pleasure of a lifetime. An ambitious and dedicated client who not only sets the bar high when it comes to sustainability but is a true visionary who wants to change the world, while treating everyone fairly along the way.”

David Zahle, Partner, BIG.


The Plus will employ several Industry 4.0 solutions, such as smart robots, self-driving trucks, and a tablet to manage the entire factory. Every machine is assigned one of Vestre’s 200 colors, which spill onto the floors and lead back into the central roundabout. This colorful mapping of the machinery lends strong visual cues that help guide and explain the workflow of the Vestre production facility, allowing visitors to easily follow the production process as if touring a museum.

“The entire interior is organized like a flowchart – with the color of each machine overflowing to include the floors. As you explore The Plus, you move through a functional archipelago of colorful islands – overview and experience become one and the same.”

Bjarke Ingels, Founder & Creative Director, BIG.


Each factory wing has one alternating ceiling corner lifted to create inclined roofs that allow views inside to the production halls and outside to the forest canopies. Along the color and wood factory, the sloping roofs are extended to form a pathway for visitors and staff to hike up and down the building while following the production processes inside. The four production units will be built with a 21m free-spanning, cross-laminated timber, creating flexible column free-spaces. A 3m wide service corridor provides the technical infrastructure and the structural stability for each wing.

From all four sides of the buildings, visitors and staff are invited to hike around the facility and conclude on the green roof terrace, transforming the furniture factory museum into a campus in the woods. An ADA-accessible ramp allows wheelchairs and strollers to meander the serpentine path and enjoy the immersive experience of being among the pine trees. The Plus reinforces Vestre’s vision of combining social and democratic spaces with a future enriched by technology yet grounded in history and nature.

On the rooftop, 1,200 photovoltaic panels are placed and angled according to optimal solar efficiency. Excess heat from the panels are connected to an ice-water system for cooling, heat and cold storage tanks, heat pumps and energy wells as a storage support system. Overall, the system contributes to at least 90% lower energy demand than that of a similar conventional factory.
 
The Plus has the potential to lead as an example for how advancements in fabrication and manufacturing will shape factories of the future. The Plus is BIG’s second project in Norway, following the opening of The Twist at Kistefos Sculpture Park in Jevnaker last year.

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Architects
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Project team
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Bjarke Ingels, David Zahle and Ole Elkjær-Larsen.
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Collaborators
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Partners in Charge.- Fokus Rådgivning, Gade & Mortensen, Erichsen og Horgen AS, ØM Fjeld AS, Foyn Consult AS, Nordic Architects AS, Norconsult AS, Multiconsult AS, Splitkon AS. Team.- Julia Tabet, Ariana Szmedra, Ningnan Ye, Ron Bexheti, Ksenia Zhitomirskaya, Jens Majdal Kaarsholm, Ulla Hornsyld, Eduardo Javier Sosa Treviño, Steen Kortbæk Svendsen, Kristoffer Negendahl, Pin Tungjaroen, Neringa Jurkonyte, Magni Waltersson, Cheng-Huang Lin, Tommy Bjørnstrup, Tristan Harvey, Duncan Horswill, Katrine Juul, Alexander Jacobsen, Tore Banke, Frederic Lucien Engasser, Thor Larsen-Lechuga, Katrine Sandstrøm, Jesper Petersen, Kaoan Hengles, Ewa Zapiec, Ariana Ribas, Andy Coward, Andreas Bak, Nanna Gyldholm Møller.
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Client
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Jan Christian Vestre. VESTRE AS.
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Area
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6,500 sqm.
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Location
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Gaustadvegen, Magnor, Norway.
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Photography
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Bjarke Ingels (born in Copenhagen, in 1974) studied architecture at the Royal Academy in Copenhagen and the School of Architecture of Barcelona, ​​obtaining his degree as an architect in 1998. He is the founder of the BIG architecture studio - (Bjarke Ingels Group), a studio founded in 2005, after co-founding PLOT Architects in 2001 with his former partner Julien de Smedt, whom he met while working at the prestigious OMA studio in Rotterdam.

Bjarke has designed and completed award-winning buildings worldwide, and currently, his studio is based with venues in Copenhagen and New York. His projects include The Mountain, a residential complex in Copenhagen, and the innovative Danish Maritime Museum in Elsinore.

With the PLOT study, he won the Golden Lion at the Venice Biennale in 2004, and with BIG he has received numerous awards such as the ULI Award for Excellence in 2009. Other prizes are the Culture Prize of the Crown Prince of Denmark in 2011; Along with his architectural practice, Bjarke has taught at Harvard University, Yale University, Columbia University and Rice University and is an honorary professor at the Royal Academy of Arts, School of Architecture in Copenhagen.

In 2018, Bjarke received the Knight's Cross of the Order of Dannebrog granted by Her Majesty Queen Margrethe II. He is a frequent public speaker and continues to give lectures at places such as TED, WIRED, AMCHAM, 10 Downing Street or the World Economic Forum. In 2018, Bjarke was appointed Chief Architectural Advisor by WeWork to advise and develop the design vision and language of the company for buildings, campuses and neighborhoods around the world.

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Published on: July 20, 2020
Cite: "A global showcase for sustainability and highly efficient manufacturing. The Plus, a new Sustainable Furniture Factory by BIG" METALOCUS. Accessed
<http://www.metalocus.es/en/news/a-global-showcase-sustainability-and-highly-efficient-manufacturing-plus-a-new-sustainable-furniture-factory-big> ISSN 1139-6415
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